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Constructed of a simple link plate and pin construction, steel leaf chains is identified by a number which refers to the lacing of the links and the pitch. The chains have particular features like high tensile strength for every section area, which enables the design of smaller mechanisms. There are A- and B- type chains in this particular series and both the BL6 and AL6 Series include the same pitch as RS60. Finally, these chains cannot be powered with sprockets.
Comparably, in roller chains, all of the link plates have higher fatigue resistance because of the compressive stress of press fits, whereas in leaf chains, only two outer plates are press fit. The tensile strength of leaf chains is high and the maximum permissible tension is low. When handling leaf chains it is essential to consult the manufacturer's instruction manual to be able to guarantee the safety factor is outlined and utilize safety guards all the time. It is a good idea to apply extreme care and utilize extra safety guards in applications where the consequences of chain failure are severe.
Higher tensile strength is a direct correlation to the use of more plates. In view of the fact that the utilization of a lot more plates does not improve the utmost allowable tension directly, the number of plates can be limited. The chains require regular lubrication for the reason that the pins link directly on the plates, generating an extremely high bearing pressure. Using a SAE 30 or 40 machine oil is normally advised for most applications. If the chain is cycled over one thousand times on a daily basis or if the chain speed is more than 30m for every minute, it will wear very rapidly, even with continual lubrication. Thus, in either of these situations utilizing RS Roller Chains would be much more suitable.
AL type chains are only to be utilized under particular conditions such as where there are no shock loads or when wear is not really a huge concern. Make sure that the number of cycles does not go beyond 100 each day. The BL-type would be better suited under different conditions.
The stress load in components would become higher if a chain utilizing a lower safety factor is selected. If the chain is also used amongst corrosive situations, it can easily fatigue and break very fast. Doing regular maintenance is really important if operating under these types of conditions.