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Batteries designed for forklifts are sold in terms of amp-hour capacity, connector location, physical size and voltage. The forklift nameplate would state the exact amp-hour capacity, lift truck voltage, and minimum battery weight. The lift truck Operating Manual will even include the proper battery details intended for the forklift.
There are two base kinds of electric forklift batteries: Sealed or Flooded. The "maintenance free" sealed battery otherwise known as VRLA does not need any added water. Sealed batteries on the other hand make use of a chemical reaction so as to maintain correct fluid level during the life of the battery. A flooded battery requires water to be added regularly to guarantee the correct electrolyte level within the battery.
Most forklift can accommodate a wide range of battery sizes. The battery should be chosen so as to fit in the dimensions of the battery compartment. The majority of battery companies can supply a battery listing of right sizes which are suggested for your particular forklift.
With an electric lift truck, the battery is used as the truck counterweight and the lift truck capacity is based on the battery being a specific least weight. Follow the information specified on the lift truck nameplate to guarantee you are using a battery that meets least weight specified.
Battery chargers have to be exactly matched to the specific battery being charged. It is imperative to be able to guarantee the charger has sufficient amp-hour capacity in order to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity must be with 10% of the amp-hour capacity of the battery in order to guarantee the most effective charging. Before commencing the charging cycle, make positive the battery is first connected to the charger. Always check the battery information such as the battery weight, voltage and amp-hour capacity with the details supplied on the battery nameplate.
Always make sure when charging a battery that the right kind of charger is being utilized. Nearly all newer charging devices can be used in order to safely charge all kinds of batteries and would be labeled to acknowledge all batteries. Using an older charger, for example so as to charge only flooded batteries can be dangerous if used for sealed batteries and damage to both battery and charger will happen. It is important to first consult the instruction plate on the charger to make sure it can accept the type of battery you wish to charge.
If dealing with flooded batteries, it is essential to just add the required water after the battery has been charged. This practice will stop the spattering of electrolyte out of the battery when it is being charged.
Several tips meant for improving the life of a battery consist of: always keep the battery unsoiled regardless of kind and for flooded batteries specifically, keep their fluid levels topped up. One more common rule is to charge the battery and allow it rest for an 8 hour period before using. Use an "equalizing" charge every 5th charge to keep all of the cells maintained at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity previous to recharging.
There are lots of equipments that could be placed on a lift truck in order to monitor the state of the battery. Sophisticated "battery discharge indicators" will disable lifting and alarm the operator when the battery has been discharged. There are other straightforward gas gauge meters available too. Utilizing such monitoring equipments would help avoid truck and battery damage from severely discharging the battery through use.